The points for attention in installation of high pressure rubber hose connector

High pressure hose installation whether metal pipe joint, or /hydraulic hose and fittings connector, are prone to leakage problems, any kind of product the installation process is the most important,is to ensure that the product is installed after the premise of normal use, thus the following should be noticed everybody simple introduction about some high pressure hydraulic hose couplings joint during installation question: (1) tube in the moving or static, cannotexcessive bending, nor in the root bend, at least to start bending at 1.5 times thediameter of the office; (2) hose moved to not pull too tightly extreme position, should be more relaxed; (3) to avoid deformation hose (torsion; 4) hose as far away as possible from the heat radiation member, necessary fashion insulation board; (5)should avoid hose external injury, such as isomorphism parts use long-term frictionsurface; (6) if the hose weight caused by excessive deformation, should support.

Metal hose fittings

The effect of Chinese metal hose stainless steel hydraulic hose couplings fittings Reuters is the first network sets of bellows coupling as a whole, together with a metal hydraulic hose adapters connector is metal hoses or other fittings, equipment coupled components. It normally guarantee media jobs in the pipeline system. Information joints usually bellows, network data sets, as much stainless steel main. When production costs decline, some larger diameter metal hose is not strong in transporting corrosive or non-corrosive media, carbon steel fittings are available; corrosive media work on metal hose connector case, if depicted the adoption of appropriate measures to avoid touching the medium, it is possible to manufacture carbon steel. Layout joints generally divided into spiral, flanged and fast three categories: 1, thread type: diameter 50
The effect of stainless steel metal hose connector is first the mesh sleeve and the bellows coupling as a whole, together with a metal hose connector is metal hoses or other fittings, equipment coupled components. It normally guarantee media jobs in the pipeline system. Information joints usually bellows, network data sets, as much stainless steel main.  When production costs decline, some larger diameter metal hose is not strong in transporting corrosive or non-corrosive media, carbon steel fittings are available; corrosive media work on metal hose connector case, if depicted the adoption of appropriate measures to avoid touching the medium, it is possible to manufacture carbon steel.Layout joints generally divided into spiral, flanged and fast three categories:
1, thread type: 50 mm diameter metal hose fittings, in the case of accepting a higher operating pressure, and many more screw-type main thread when tightening the future, within the two connectors on the outer taper surface work closely to complete the seal. Cone angle is usually 60 degrees, 74 degrees is also useful. The layout of the tightness, but it is necessary to guarantee the concentricity of the two pieces when docking device. To deal with the practice of engineering often see repeat demolition, installation and easy concentric and other issues, can be portrayed as the joint cooperation of the cone with the ball.
2, flanged: diameter of 25 mm above the metal hose joints, usually in the case of acceptance operation pressure, to the main flange disc, which cooperate in the manner of tongue and groove seal. Along the radial direction, and we also can slide axially Looper flange bolt tightening tension in the two-body effects of convergence. The layout of the outstanding sealing function, but the process is difficult, simple sealing surface bumps. In special situations that require quick release, it is possible to tighten the bolt through the hole gash, made ??quick release flange.
3. Express type: Path for various metal hose fittings 100 mm or less, and at the request of the use of rapid loading and unloading conditions, usually selected type fast. It is commonly used plastic or special fluorine rubber O-ring seal. When moving the handle must viewpoint future, the equivalent of fingers long thread is locked; O-ring will be kept more tightly, sealing function better. The layout in the fire, field and other necessary quick quick release most suitable occasion. Within a few seconds, with no need to use any special tools, it is possible to open a group or butt joints.

Features soft metal joints

1.Corrosion resistance: metal body with soft joints 304 or 316L stainless steel molding, both ends of stainless steel or carbon steel fitting joints with good corrosion resistance. Securing sealing ability. 2. beautiful appearance: the appearance of soft metal joints Cheng Liang, permanent bright as new. 3. The high pressure: Consider the actual operating pressure metal soft joints, using a variety of factors such as environmental conditions and usage, all the parameters have been a careful calculation and trial and error, to ensure their safety at work under pressure. 4. shockproof, anti-dislocation: stainless steel corrugated hydraulic hose assembly has good flexibility and compensation displacement characteristics. 5. Construction is good: for thin-walled metal flexible hose fittings fittings, our main business of stainless steel metal hose, the overall weight, which greatly reduces the load of construction jobs and construction time.

Pipe joint

The pipe joint is connected with the tool between the pipeline and the pipeline, can be the connection point between components and hydraulic pipe fittings assembly and disassembly. As a significant role in the tube, it is one of the two main components of hydraulic pipeline.
The pipe joint has a wide range, a pipe joint used in general can be divided into two kinds of fittings and hydraulic hose and fittings joint hard tube. If in accordance with the connection pipe joint and pipe to points, hard tube joint with flared type, sleeve type and welding type three, hose connectors are mainly withhold hose joint.
Pipeline of hydraulic system and connection pipe joint are also different, the pipeline is screwed into the end is used in connecting thread. Taper thread by virtue of his vertebrae and the use of PTFE sealing screwing operation of material, is mainly used in low pressure in the hydraulic system. Fine tooth thread sealing effect is very good, is often used in high voltage system, but it requires the use of combination washer or O type ring against the end face of the enclosed work, sometimes use a copper washer, it is more suitable for the connection of pipeline wall is thick, the system consists of a joint body, connecting pipe and a nut. When in use, the joint body is embedded in the target, with the use of said in front of the washer will face seal, between the joint body and taken over by the rubber sealing, sometimes using spherical seal method.
The pipe joint can be connected component belongs to the disassembly assembly type, which in addition to meet the normal steady connection, sealing strong, reasonable size, small pressure loss, good process performance and so on requirements, must also meet the requirements of assembly and disassembly is convenient. Therefore, do not underestimate the small pipe joints, because only it exists to support the existence of the whole hydraulic system.

Hydraulic fast joint to prevent leaks

Whether it is a metal pipe hose fitting , or hydraulic hose manufacturers connectors, are prone to leakage problems in the hydraulic system.
The flared fitting, mostly because of the flaring over, does not meet the quality requirements or repeated disassembly, causing the flaring deformation or crack causing leakage, the front end truncated re expanding. If the use of male and female cone top pressure seal, the leakage is due mostly to the two conical surface is damaged, can be used for grinding the conical surface grinding.
The sleeve type pipe coupling, mostly because of pipeline subjected to external force or large impact force, the card sets loose or pipe end deformation caused by leakage, you should check the card sleeve is losing a round, cutting edge has no defect, tube end is intact and the card sleeve nut compaction degree, also eliminate the pipeline external force.
For the pipe joint oil resistant rubber, wool, mild steel board, combined sealing washer or sealant leak, whatever the material, should first check the seal is damaged, and the rough situation such as deformation, aging, and then take appropriate measures.
In some "from" ring on end face or the outer diameter sealing occasions, the leakage reason has the following kinds: "from" ring aging or deformation caused by leakage; "from" ring assembly is not in place, the two plane connection pressure uneven or "from" ring was cut from causing leakage; "" ring not compacting, elastic deformation caused by inadequate leak; "from" ring rabbet groove deep caused leakage. In this regard, the need to re select the identical diameter and section of coarse "from" ring, can also be provided with a sealing plane rabbet groove cutting or grinding, in order to reduce the rabbet groove depth, so that the "from" ring have enough elastic deformation (compression in general should be between 0.35-0.65mm).

Daily maintenance of rotary joint

1, should maintain the internal rotary hydraulic adapter fittings and pipeline cleaning roller. Special attention should be paid to the new equipment, when necessary to add filters, in order to avoid the abnormal wear of adapter caused by foreign body.
2, if the machine is not used for a long time will cause scaling and rotating hydraulic hose adapters internal rust, such as reuse will occur the death card or drip situation.
3, with the oiling device regularly oiling, ensure the reliability of the operation of the bearing rotating joint.
Swivel joint 4, the circulation body medium should be gradually warming, avoid temperature blast.
5, check the sealing surface wear change status and thickness (normal wear is 5 - 10mm); observation of the sealing surface of the friction track, appear whether three point intermittent or scratches and other problems, such as the above situation, should be replaced immediately.
6, rotary joints should be handled with care, strictly affected, so as not to damage the joint member.
7, it is strictly prohibited to foreign body into the rotary joint internal.
8 rotary joint, not long-term idle.

What are the characteristics of the metal hose material

Both ends of the joint metal hydraulic hose fitting joint mainly includes: the threaded connection, flange connection, quick coupling. Three effect of metal hose connector : reduce the pipeline installation stress compensation pipeline rated mobile location, vibration absorption pipeline system.
The stainless steel net is a metal braided hose main bearing installed in the pressure in the pipeline, and protection of metal hose, pressure according to the size and application of places in the pipeline, can choose one or more layers of stainless steel wire or strip is according to the parameters of woven by a certain form high pressure metal hose, I the company production of metal braided hose pressure range usually ask PN0.6-32.0MPa, up to 42.0MPa. The stainless steel net mainly steel wire net and steel net cover two types.

Metal hose selection

For a certain length and gauge metal hose, its ability to withstand stress and shock have certain limits, therefore, when used to choose according to the actual situation. Generally used with a nominal hydraulic hoses pipe same nominal diameter, length of the hose under the sink array of tanks, lateral displacement temperature deformation, misalignment, and other factors to produce an earthquake to determine. Corrugated metal hydraulic ferrules, nets and joint composed of three parts, bellows are made ​​of stainless steel, with good flexibility, small longitudinal rigidity and bending stiffness, can work within a radius of curvature of the nominal, with strong corrosion resistance and good temperature stability. Nets from the strengthening of the role of the metal hose with a larger carrying capacity. Therefore, the metal hose with shock, subjected to bending, absorb stress.

Overview of the hose

Hoses are divided into: stainless steel hose, metal hose, corrugated hose, plastic hoseCorrosion resistance of stainless steel hydraulic ferrule depends on the content of chromium, when added to the 10.5% of chromium, the atmospheric corrosion resistance of steel significantly increased, but the higher chromium content, while still being improved corrosion resistance, but obvious. The reason is that when the steel with a chromium alloying treatment, the type of change has become similar to the surface oxide formed on the surface of pure chromium oxide of the metal.Chromium-rich oxide protects the surface of this tightly adherent to prevent further oxidation. Such thin hydraulic fittings oxide layer, through which you can see the natural luster of stainless steel surfaces of stainless steel has a unique surface. Moreover, if the damaged surface, and atmospheric reactions exposed steel surface will self-repair, re-formation of this "passive film", continue to play a protective role.

use of the high-pressure hose size

When the high-pressure hose be withheld , will always produce withhold too tight or too loose phenomenon, and these phenomena often lead to adverse effects of high pressure hose . Today we say it is the size of the amount withheld would it have any effect on the high-pressure hose . We carried out by the following detailed understanding .Withhold the amount and rate of withholding high pressure hose and fittings assembly when the improper or joint structure and material , size selection is unreasonable, can lead to high pressure hose and fittings withholding too hydraulic hose assemblysor too loose will cause early damage to the joints .When assembled , if the withholding amount is too small, that is between the high pressure hose connector and cut through the loose , high pressure hose there may emerge in the role of oil in the early use from the joint ; If withholding is too large, then the connector and hose too hydraulic tube fitting , easily lead to hose inner being localized damage, cracks , directly into the high-pressure oil from the ruptured steel layer , and then he went to the wire along the gap between the spray coat tails , or has fled somewhere along the wire layer build up , so that the outer layer of plastic to produce drum kits and even rupture . Hoses and connectors in the assembly, if the withholding too fast, likely to cause damage to the plastic layer and the wire break, so that premature failure of the hose in use .The above information is very detailed description of the effect of the size of the amount withheld for the use of high-pressure hose produced , so we need considerable attention when using this withholding his dosage size is accurate, whether the mutation will produce high pressure hose , etc. problems should close attention.

Hydraulic hose assembly is the basis of hydraulic system components

Hydraulic hose assembly is the basis of hydraulic system components. Various hydraulic system is mainly used in construction machinery , metallurgy, mining machinery, and easy installation and removal of the . It is composed of high-pressure steel wire braided or twisted hydraulic hose assembly and steel fittings made ​​by special equipment withhold conduct hydraulic power transmission or conveying water, gas, oil pressure medium to ensure circulation of the liquid and transfer the liquid energy.
Hydraulic hoses need proper protection. Due to the complexity of hydraulic hose varieties , structural diversity, coupled with different conditions , so the length of life , not only on their quality , but also depends on the proper use and maintenance . So even if the product has high quality , if not properly used and maintained , will seriously affect the quality and longevity of its use , even a serious accident should not have occurred , causing damage to property . First of all, dedicated specifically to deal with . hydraulic hose assemblysand hose assembly can only be designed for transporting materials , other materials can not be used to send . Secondly , the use of the pressures within the . Hose and hose assembly should not be used in excess of the design working pressure ( including shock pressure ) . Third, the transportation of materials moderate temperature . Under hose and hose assembly conveyed medium temperature normal circumstances, should not exceed -40 ℃ - +120 ℃. Fourth, given the appropriate use of space hose , not bent. Hose and hose assembly should not be less than the minimum bend radius under the hose , to avoid bending or folding occurs near the pipe joints , otherwise it will impede hydraulic transmission and delivery of materials or damage to the hose assembly. Finally , keep the hose clean. Hose and hose assembly should be kept clean , inside should rinse ( especially acid output tubes, spray tubes, mortar tubes ) . To prevent foreign objects into the lumen , hinder the transport fluid , damage to the device .

Many factors will affect the use of hose assembly

Many factors will affect the use of the hose assembly. The first is the size of the hose. Inner diameter of hydraulic hose assemblysto the right, if it is too small, will affect efficiency. If the inside diameter is too large, will affect the overall system performance of the play. Therefore, it is important to select the appropriate inner diameter. Second, hydraulic hoses will also affect the temperature range of use. If the hydraulic hose working environment temperature exceeds the specified range, then the hydraulic hose pressure capacity will thus be greatly reduced. Experts suggest that if the high or low temperature working environment, should be put on the hydraulic hose jacket. In addition to the above two factors, the use of hydraulic hose assembly Hose working pressure is also affected by the impact stress and fatigue life, impact bending radius and chemical compatibility and other factors.
Hydraulic hose assembly in our lives is very wide, in the mining industry, agriculture and industrial sectors have a lot of use. It is transmitted through water and gas or oil substance hydraulic power to ensure adequate fluid energy during operation.

By utilizing high pressure hose and connector assembly and buckling mode selection is improper

By utilizing high pressure hose and connector assembly and buckling mode selection is improper. Or joint structure, material, size selection is not reasonable, can lead to joint and hose pressure too tight or too loose, causing joint early damage. The assembly, if the withholding amount is too small, crimping connector and hose pressure hydraulic flangestoo loose, under the action of oil pressure hose disengages from the joint may at the initial stage of use; if the withholding amount is too large, then the buckling pressing joint and hose pressure too tight, easily lead to hose inner layer by local damage, deformation, produce crack, high pressure oil from weak, rupture directly into the wire layer, then along the rear of the jet slot channeling to coat steel wires, or has been along the wire layer channeling somewhere accumulates, the outer layer of the hydraulic tube fitting drum kits and even cracking. Hose and connector in the assembly, if press speed too fast, easy to cause damage and fracture of the glue in the wire layer, so that the hose damage early in use. In addition, the joint design is not reasonable, Jerry, the processing quality is bad, can also cause the glue in the joint damage; if the improper material selection, not up to the high pressure hose assembly requirements. Will shorten the service life of the high pressure hose.

The inner wall of the high pressure hose for oil resistant rubber

The inner wall of the high pressure hose for oil resistant rubber, the middle braided wire (steel wire braided hose) or winding steel wire (wire wound hose)
The inner wall of the high pressure hose for oil resistant Hydraulic pipe fittings, the middle braided wire (steel wire braided hose) or winding steel wire (wire wound hose). The poor quality of the hose will appear: tube wall is uneven; steel wire braided tightly (wire small stroke), too loose (steel large stroke) or the number of the steel wire is too small; hose compression deformation (elongation, shortening or bending deformation (national standard) larger wire stroke control within plus or minus 3); the outer layerhydraulic hoses air tightness differences lead to corrosion of the steel wire (main forms: bare wire); the inner layer glue sealing difference and make the high-pressure oil easily into the wire layer; adhesive layer and the steel wire layer adhesion deficiency. This will make the hose to bear force is reduced, finally appear in the weak point of tube wall burst. Especially in the inner layer, poor air tightness of words, a compression, it Water Leakage, then directly burst pressure.

Card sets of pipe joints without welding process

Card sets of pipe joints have a solid connection , pressure capacity, high temperature resistance, good sealing and repeated installation and maintenance easy, safe and reliable. Card sets hydraulic ferrule joints pipe working principle is to insert the card kit, using the ferrule nut , inconsistent card sets, cut hydraulic adapters and seal. It is connected with hydraulic adapter without welding , is conducive to fire, explosion , and high-altitude operations , and can eliminate the evils of welding accidentally . So it is refining, chemical , oil, gas , food, pharmaceutical , instrumentation, piping and other systems controlled device in a more advanced connections . For oil, gas , water, etc. piping connections .

Hydraulic fittings structural characteristics of the hydraulic system

Hydraulic fittings hydraulic system due to its simple structure, flexible layout , good self-lubricating components , easy , and combined with other transmission methods . Therefore, at present most of the equipment in all types of enterprises on a wide range of applications . I plant all tending electrolysis , casting machines and tipping hybrid furnace and other key equipment are used the hydraulic fittings system . The hydraulic system of hydraulic pipe fittings are generally closed loop piping system, hydraulic hose assemblys system failure is difficult to locate hidden main disadvantages of hydraulic drive . Equipment failure of the hydraulic system as soon as possible once the cause of the fault and immediately removed to reduce parking due to equipment caused economic losses. Engineering and technical personnel required by virtue of their professional and technical skills, basic knowledge of hydraulic ferrule transmission , hydraulic fittings components and the basic principles of structural knowledge loop failure analysis.

Hydraulic fittings structural characteristics of the hydraulic system

Hydraulic fittings hydraulic system due to its simple structure, flexible layout, good self-lubricating components, easy, and combined with other transmission methods. Therefore, at present most of the equipment in all types of enterprises on a wide range of applications, all electrolytic tending my factory, casting machines and tipping hybrid furnace and other key equipment are used the hydraulic system. Hydraulic adapters system of hydraulic pipe fittings are generally closed loop piping system, hydraulic hose fitting system failure is difficult to locate hidden main disadvantages of hydraulic drive.Equipment failure of the hydraulic adapter system as soon as possible once the cause of the fault and immediately removed to reduce parking due to equipment caused economic losses. Engineering and technical personnel required by virtue of their professional and technical skills, basic knowledge of hydraulic transmission, hydraulic fittings components and the basic principles of structural failure analysis circuit knowledge

Card sets of pipe joints relationship between the structure

Card sets of pipe joints pipe working principle is to insert the card kit, using the ferrule nut, inconsistent card sets, cut Hydraulic pipe fittings and seal. It is connected with the pipe without welding, is conducive to fire, explosion, and high-altitude operations, and can eliminate the evils of welding accidentally. So it is refining, chemical, oil, gas, food, pharmaceutical, instrumentation, piping and other systems controlled device in a more advanced connections. For oil, gas, water, etc. piping connections.Ferrule tube fitting consists of three parts: the connector body, card sets, nuts. When the card sleeve and nut cap on hydraulic adapter into the fitting body, tighten the nut on the outer end fittings and connector body cone fit evenly inside edge bite into seamless, form an effective seal

Brazing metal hose connector structure has the following characteristics

Brazing metal hose connector structure has the following characteristics:
Brazing seam wall shape is more complex. A corrugated thin steel net. Shown in Figure l . In order to ensure the tightness of brazed joints and carrying capacity , for brazing high quality requirements , and in the production of sufficient stability. Because corrugated hose and fine steel mesh thin thin, fast flame with oxygen B manual Hydraulic pipe fittings cause overheating. Bitter than 830C is generated stability of chromium and titanium oxides is difficult to remove , the solder is almost impossible , so the required soldering process to prevent oxidation. In the welding production practice . Due to its special structure and unfavorable factors, using oxygen B brazing often difficult to achieve faster design and process requirements. In order to properly solve this problem. We use Arc Brazing new technology. That is carried out under an inert gas protection pull arc melting brazing , MIG arc in the workpiece and is surrounded by protective gas .hydraulic hose assemblysaterial as the arc electrode . Continuously fed from the torch brazing zone , forming the weld brazing filler metal . Cast arc melting brazing material is characterized by a low melting point solder ( 2 silver solder melting point of 860 ~ 900 "C), high mechanical strength , the weld heat affected zone is small brazing without the use of solder may not have a corrosive effect . Welding not after cleaning . device operation side cartridges. cartridges in automated.

Metal hose brazed joint structure and characteristics

Metal hose connectors are widely used in oil and insulating oil and turbine oil transportation . As a medium delivery hose has a higher pressure and temperature. Therefore, if a leak or desoldering welding parts will cause serious accidents. There are inner and outer metal hose . The inner layer is Φ2O × 2mm hoses. The thin outer layer of woven steel mesh . Two layers are made of 1Cr18Ni9Ti. Hose which mainly acts as a seal . Hydraulic hose fittings mesh from strength to protect ashamed to use . Recently factory production hose three gods in the form ( spiral integral , roll -welded and brazed ) . Since the metal boiler delivery hose at runtime withstand high temperatures and pressures , often subject to bending stress. Therefore recommend the use of the whole spiral hose . Hose transported to the site after the installation of a short stainless steel Hydraulic pipe fittings , while the fine plus a stainless steel outer and brazing , braze weld pipe work must ensure sealing and bear turns force .